High-throughput high-resolution multi-scale three dimensional laser printing

Abstract

Throughput and resolution are both of critical importance for modern manufacturing, however, they are usually contradictory with each other. Here, a high-throughput high-resolution three dimensional (3D) printing is demonstrated by incorporating a simultaneous spatiotemporal focusing (SSTF) scheme in two-photon polymerization (TPP). Remarkably, the SSTF can ensure generation of a spherical focal spot of which the size depends linearly on the laser power. Thus, the resolution can be continuously adjusted from sub-10 {\mu}m to ~40 {\mu}m by only increasing the laser power. A multi-scale 3D structure is fabricated using this technique, for which the regions of coarse and fine feature sizes are produced at high and low resolutions, respectively.