Automation of Trimming Die Design Inspection by Zigzag Process Between AI and CAD Domains

Abstract

Quality control in the manufacturing industry has improved with the use of artificial intelligence (AI). However, the manual inspection of trimming die designs, which is time-consuming and prone to errors, is still done by engineers. This study introduces an automatic design inspection system for automobile trimming dies by integrating AI modules and computer-aided design (CAD) software. The AI modules replace engineers' judgment, and the CAD software carries out operations requested by the AI modules. The inspection process involves a zigzag interaction between the AI modules and CAD software, enabling one-click operation without expert intervention. The AI modules are CAD-independent and data-efficient, making them adaptable to other CAD software. They achieve high performance even with limited training data, with an average length measurement error of only 2.4%. The inspection time is reduced to approximately one-fifth of the time required for manual inspection by experts.