Nonlinear dynamics and onset of chaos in a physical model of a damper pressure relief valve

Abstract

Hydraulic valves, for the purpose of targeted pressure relief and damping, are a ubiquitous part of modern suspension systems. This paper deals with the analytical computation of fixed points of the dynamical system of a single-stage shock absorber valve, which can be applied for the direct computation of its system variables at equilibrium without brute-force numerical integration. The obtained analytical expressions are given for the original dimensional version of the model derived from continuity and motion equations for a realistic valve setup. Furthermore, a large part of the study is devoted to a systematic sensitivity analysis of the model towards crucial parameter changes. Numerical investigation of a potential loss of stability and following nonlinear oscillations is performed in multi-dimensional parameter spaces, which reveals sustained valve vibrations at increased valve mass and applied pretension force. The dynamical behaviour is analysed by phase space orbits, as well as Fourier-transformed valve displacement data to identify dominant frequencies. Chaotic indicators, such as Lyapunov exponents and the Smaller Alignment Index (SALI), are utilized to understand the nature of the oscillatory motion and to distinguish between order and chaos.