Single-View Holographic Volumetric 3D Printing with Coupled Differentiable Wave-Optical and Photochemical Optimization

Abstract

Volumetric additive manufacturing promises near-instantaneous fabrication of 3D objects, yet achieving high fidelity at the micro-scale remains challenging due to the complex interplay between optical diffraction and chemical effects. We present \emph{Single-View Holographic Volumetric Additive Manufacturing} (SHVAM), a mechanically static system that shapes volumetric dose distributions using time-multiplexed, phase-only holograms projected from a single optical axis. To achieve high resolution with SHVAM, we formulate hologram synthesis as a coupled inverse problem, integrating a differentiable wave-optical forward model with a simplified photochemical model that explicitly captures inhibitor diffusion and non-linear dose response. Optimizing hologram sequences under these coupled constraints allows us to pre-compensate for chemical blur, yielding higher print fidelity than optical-only optimization. We demonstrate the efficacy of SHVAM by fabricating simple 2D and 3D structures with lateral feature sizes of approximately \SI{10}{\micro\meter} within a $\SI{0.8}{\milli\meter} \times \SI{0.8}{\milli\meter} \times \SI{3}{\milli\meter}$ volume in seconds.