Microstructural Evolution and Crystallization Behavior of Amorphous Medium-Entropy Ti-Nb-Zr-Ag Thin Films

Abstract

Improving the performance of metallic implants increasingly relies on the development of multifunctional surface modifications that combine structural stability, bioactivity, and prevention of bacterial colonization. Medium-entropy alloys (MEAs) represent a promising approach for such coatings, as their chemical complexity allows the formation of structurally stable matrices with tunable properties. In this study, Ti-Nb-Zr and Ti-Nb-Zr-Ag thin films were deposited by magnetron sputtering and subjected to annealing at temperatures of up to 1100 $^{\circ}$C to evaluate the influence of Ag, added for its antibacterial potential, on structural evolution. The as-deposited Ag-free film was fully amorphous, whereas the Ag-containing film exhibited a predominantly amorphous matrix with finely dispersed crystalline nanoparticles, indicating that Ag promoted early-stage crystallization. Both films displayed a fine columnar morphology (column diameter $\sim$15 nm) with dome-like protrusions, a hierarchical surface structure favorable for protein adhesion. Upon annealing, the Ag-free film recrystallized into a granular, loosely packed morphology, while the Ag-containing film retained a compact structure, demonstrating the stabilizing role of Ag. These findings underscore the potential of Ag-containing amorphous MEAs for forming multifunctional coatings with enhanced thermal stability, antibacterial functionality, and biointerface-relevant surface features for advanced biomedical applications.