First Plasma Atomic Layer Etching of Diamond via O2/Kr Chemistry

Abstract

We report the first plasma atomic layer etching (ALE) process for diamond using a cyclic plasma sequence composed of two separated steps: oxygen surface modification and krypton ion removal. The process is implemented in an inductively coupled plasma reactor using alternating O2 plasma exposure and low-energy Kr ion bombardment. This cyclic process exhibits the characteristic self-limiting behavior of ALE and enables controlled material removal with atomic-scale precision. An etch depth per cycle of 6.85 was achieved. Surface analysis reveals that the etched diamond surfaces exhibit lower roughness than the pristine material, while XPS confirms the preservation of the diamond bonding structure and indicates essentially damage-free etching. These results demonstrate that plasma ALE based on O2/Kr chemistry provides a viable route toward damage-controlled nanoscale processing of diamond, opening new opportunities for advanced device fabrication in power electronics, photonics, quantum sensing and quantum computing technologies.

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