Thermoelastic Harvesting Outperforming Thermoelectric Generators Below 100 °C

Abstract

Low-grade waste heat below 100 degC is one of the largest untapped opportunities in solid-state energy conversion. Three ferroic routes are candidates for recovering this resource: thermomagnetic, pyroelectric, and thermoelastic harvesters. The last has remained the most unexplored, despite decades of progress on the underlying NiTi shape-memory alloy wires. Three system-design changes close this gap: a protagonist-antagonist architecture that recovers the energy for prestraining, a continuously tunable prestrain mechanism that sets the force-strain balance, and transversal water flow that decouples cycle frequency from wire length. The resulting harvester delivers a directly measured power density of 366 mW/cm^3 with respect to the active material, about 1.7 times the next-best thermoelastic device, ahead of every reported thermomagnetic and pyroelectric generator, and outperforming the best thermoelectric generators in this temperature range also with respect to power per material cost. The system maps the parameter space directly through force and displacement measurements, without using material-property estimates, giving a quantitative picture of how the alloy responds while the device is doing work.