Bioinspired Microactuators Fabricated via One-step Meniscus-guided 3D Nanoprinting

Abstract

We introduce a bioinspired microactuator fabricated via a one-step meniscus guided 3D nanoprinting technique. This technique directly produces a freestanding three dimensional composite architecture by integrating a rigid nanoparticle framework with a hygroscopic polymer matrix in a single, assembly free process. Inspired by the functional integration of rigid and compliant components in insect exoskeletal joint, our design synergistically combines load-bearing strength and humidity-driven swelling in a single microscale pillar. Comprehensive experiments, including comparative control structures and microscopic analysis, elucidated the actuation mechanism: the nanoparticle scaffold provides mechanical support while the polymeric phase provides volumetric expansion, yielding large reversible elongation under humidity with preserved structural integrity. The resulting AuNP PVP microactuator shows humidity responsive actuation at the microscale, with representative demonstrations of repeated humidity cycling and load lifting up to approximately 800 times its estimated own weight under the tested conditions. Variant geometries such as hinged pillars demonstrate how axial swelling can be converted into bending motion, and an optical configuration shows how actuation can modulate reflected light signals. This nanoprinting approach provides a simple strategy for constructing bioinspired soft microactuators with humidity-responsive deformation and potential applicability in microscale sensing, optical modulation, and adaptive microdevices.