How Surface Viscoelasticity Eliminates Satellite Drops

Abstract

Satellite drops form widely during the breakup of liquid threads and constitute deleterious byproducts across a broad range of industrial technologies, yet their complete suppression has remained a longstanding challenge. Here, we experimentally report that surface viscoelasticity introduced by a small amount of bovine serum albumin can fully eliminate satellite drops, via modulating the localized spatiotemporal topology near pinch-off singularity. During the late thinning stage, surface shear viscosity counterbalances the capillary and stably anchors the thinning neck at the midpoint between the two primary beads, fundamentally precluding satellite droplet formation. We further propose a scaling law to describe the unique self-similar thinning behaviors dictated by surface viscosity. These results shed light on the thinning dynamics of liquid threads with surface rheology and offer a promising strategy to eliminate satellite drops in practical applications.